▶ Full Post Text
First, "What is an LTO battery?"
The chemistry is Lithium Titanate Oxide:
* Extremely fast charging (5 minutes),
* 20,000+ cycle life,
* Excellent safety,
* Wide temperature tolerance,
* Lower energy density (30-60wh/kg),
* Low voltage (2.4v+ nominal),
* Obscenely expensive.
Despite the premium expense, sales for LTO are expected to reach as much as $12.5 billion by 2030 from producers such as:
* Toshiba, taken private for $14 billion USD in late 2023,
* Gree Altairnano, \~$600 mil USD,
* Microvast, $1 billion USD (MVST)
* CATL, $230 billion USD
What is the proposition from GMG.v?
Graphene-Aluminum hybrid supercapacitors:
* 100wh/kg energy density,
* Fast charging (5-6 minutes),
* 20,000+ cycle life,
* Excellent safety,
* Wide temperature tolerance
* Reasonable voltage (3.4v+ nominal)
* Affordable.
Companies like CATL, constantly make acquisitions for battery innovations and suppliers, and will likely have to work with GMG unless they want to lose their LTO market advantage over time.
**Affordability analysis**, the battery is composed of only a few things:
1. Aluminum ($3/kg),
2. Separator (2-3% of a battery)
3. Proprietary electrolyte ($/kg? major unknown pricing)
4. Graphene ($24/kg),
Normally, Graphene is far more expensive/KG than anything that would be considered in an LTO battery, but in the last few years, several methods for producing graphene cheaply, reliably, and effectively have come forward (see: Hydrograph, Torqouise group, Rice University, GMG).
The inputs that GMG and Hydrograph use are Methane and Acetylene respectively. Bringing up Hydrograph in this form will probably trigger some HG investors to respond, but its important for discussion.
Methane is a very cheap and a readily available input material. Methane is 3× to 20× cheaper per kg of carbon than acetylene. Methane is generally available already in most relevant commercial/industrial zoning.
math bullshit:
>!Methane (CH4) Molecular mass: !<
>!C = 12.01, !<
>!H4 = 4.032 !<
>!Carbon mass fractions = 12.01 / 16.04 ≈0.749% !<
>!1 Mcf ≈ 1,000 ft³ !<
>!1,000 ft³ = 28.3168 m³!<
>!Methane density at STP ≈0.716 kg/m³ !<
>!1 Mcf ≈ 20.3 kg methane,!<
≈$4.37/1000 Cubic feet current prices according to EIA
You might see GMG having input costs of \~$.21-$.40/kg for methane derived Graphene.
Manufacturing costs might be higher, given that the upcoming 10-tonne graphene unit seemed to have an investment cost of $2.3mil, for 10 tonnes of graphene per year - over a 10 year run time, comes out to a $23/kg ceiling in manufacturing costs.
These production unit costs may come down in time as its the first of its kind, which would drastically affect the baseline costs thereafter..
https://preview.redd.it/etg2dw9tgkeg1.png?width=1380&format=png&auto=webp&s=e4d2648cb3afbdb437f7115d5444f8056f63f8ca
In battery analyses, you can view a normalization curve as Lithium chemistries became more optimized over time. You can imagine something similar for this nascent Aluminum chemistry, since they will use the same manufacturing plants.
Really, they will use the same equipment, but less of it, to produce these batteries in an acquired Lithium battery plant. And as we see in the following graphic, outside of an Unknown electrolyte, their material costs without optimization are already very similar to that of Lithium..
https://preview.redd.it/4a95fd7ugkeg1.png?width=1416&format=png&auto=webp&s=c119a22a1385a36ab9fdc1e0b56890c7093d75ff
And yet they have similar performance to existing LTO!
One of the major cost advantages in manufacturing is a "few hours wakeup time" compared to the weeks of aging that Lithium batteries need. So any production facility, instead of needing a dedicated area for 300-500 hours for aging a battery, they need a comparatively minimal footprint and process for batteries that wake up in a few hours:
https://preview.redd.it/0yfsd1wzgkeg1.png?width=1429&format=png&auto=webp&s=20f50634961bc54f4b0c01b4c66c99f940822ecc
Aging and Formation attribute to 41% of the manufacturing costs. Given how quick aging and Charging the battery is.. Formation processes are knocked down significantly.
https://preview.redd.it/l5svl4yxgkeg1.png?width=1424&format=png&auto=webp&s=71c8933986cf506ddde2b82f10d920b92cb360e5
So.. if we are looking at a Modern manufacturing line, that is down to \~$30/kg from cheaper materials, and simplified manufacturing lines. All while maintaining high performance that competes with LTO.
https://preview.redd.it/esfuqfn0hkeg1.png?width=1277&format=png&auto=webp&s=cfce763d9fa43c8e5b12a1e107958e236cfeb80e
Within 2026 they are moving up to BTRL level 5-6, which means chemistry finalization and large pack design prototypes. They communicated the goal is to reach 75wh/kg at 5 min charging.
The long-term biggest optimizations will be in Graphene unit production costs, and energy density increases at the cell level. A fully optimized battery would be competitive to lithium with all considerations.
At the end of the day, there is theoretically 3x more energy density if they use all 3 Aluminum ions, where Lithium only has one. But that's purely speculation for a distant future.
TLDR;
GMG's Graphene Aluminum chemistry runs \~$350/kwh with the numbers all-in.
Not yet price competitive to Lithium at $115/kwh.
But... VERY competitive to LTO pricings, ranging from $800-1500/kwh
Despite those insane kwh costs the market size is $5 billion in sales!
With all that considered.. there's 3 other graphene products to discuss together within GMG